Turbomachinery Simulation Software

Turbomachinery CFD Simulation. Pumps, Compressors, Turbines & Fans in the Cloud

Run pumps, compressors, turbines and fans in the cloud — with Engineering AI that automates meshing and setup, and parallel performance-curve studies that return in minutes.

Turbomachinery multiphysics simulation
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Turbomachinery CFD means meshing rotating zones, resolving cavitation, and sweeping full performance curves. With legacy HPC, each operating point takes hours. SimScale cuts that to minutes, running natively in the cloud.

Why SimScale for Turbomachinery Simulation

CFD for Rotating Machinery

Multiphysics

CFD, cavitation, and structural in one platform. Couple rotating-frame CFD with cavitation modeling and one-way FSI — pass dynamic flow loads onto blades to check stress and deflection, and run conjugate heat transfer, without exporting to a second tool.

Finite Element Analysis for Rotating Machinery

AI assisted

Engineering AI and Physics AI, built for rotating machinery. SimScale's Engineering AI automates meshing, boundary condition setup, and solver configuration — so design engineers, not CFD specialists, drive the workflow. Physics AI eliminates solve time on pump and impeller geometry, compressing hours of legacy computation to seconds. Both run in the browser, no HPC required.

Cloud Scale Home

Cloud scale

Cloud, parallel, instant. Run a full pressure-drop vs flow-rate sweep in parallel — a parametric study in nearly the same wall-clock time as a single run. No workstations, no license servers, no HPC. Share a live project link for review.

Pump & impeller design

Build the full head-flow performance curve. Simulate centrifugal and axial pumps and their impellers, build the head-flow performance curve, and run NPSHr studies. Factor cavitation directly into the CFD to find low-pressure regions before they damage hardware.

Velocity streamlines of airflow through a radial fan

Compressor & blower simulation

No RPM limits. No regime restrictions. Model axial and centrifugal compressors, blowers, and fans across incompressible, compressible, transonic, and supersonic regimes. The Multi-purpose solver places no limit on RPM, so high-speed stages are in scope.

pressure on the runner geometry for Francis turbine validation

Turbine performance

Performance curves in minutes, not days. Run water (Francis, Kaplan, Pelton), gas, and wind turbines. Obtain the turbine performance curve in minutes, including transient and cavitation effects, and assess efficiency across operating points.

Ship propeller tip vortices

Marine propeller & thruster design

Thrust, torque, and cavitation in open water. Simulate marine propellers and thrusters to predict thrust and torque coefficients across advance ratios, map open-water efficiency, and locate tip-vortex and sheet cavitation before prototyping.

Cavitation & NPSH analysis

Find vapor formation before it damages hardware. Quantify cavitation in pumps, water turbines, and marine propellers. Results show the gas volume fraction in the liquid, so you see exactly where vapor forms — enabling NPSH studies within a day.

Stuctural analysis & FSI

Close the loop from fluid loads to stress and vibration prediction. Pass fluid loads into a structural simulation to evaluate blade stress and deflection, and run modal analysis on towers and shafts to find eigenfrequencies before resonance becomes a field failure.

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FAQs

New to turbomachinery or evaluating SimScale? Here are the questions we hear most.

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What types of turbomachinery can SimScale simulate?

SimScale simulates anything that rotates within a fluid — centrifugal and axial pumps, compressors, blowers, fans, water (Francis, Kaplan, Pelton), gas and wind turbines, propellers, and impellers. It handles incompressible and compressible flow, laminar or turbulent, with cavitation and rotating-zone modeling in one framework.

What is the difference between MRF and sliding mesh, and when do I use each?

Multiple Reference Frame (MRF) is a steady-state approach used for rotors and impellers on a fixed axis — fast and economical. Sliding mesh is used for fully transient simulations and accounts for all transient effects, so it is more computationally expensive. SimScale generates the mesh interfaces between rotating and stationary components automatically for both.

Can SimScale model cavitation and run NPSHr studies?

Yes. Cavitation is enabled at the Create Simulation menu and modeled by computing the gas volume fraction in the liquid, so post-processing shows exactly where vapor forms in pumps, water turbines, and marine propellers. Robust convergence and fast turnaround let you complete NPSHr studies for a pump within a day.

How does SimScale compare to Ansys CFX or desktop turbomachinery tools?

SimScale's Multi-purpose analysis type uses a proprietary solver tailored for turbomachinery and flow control (based on the Simerics solver), plus OpenFOAM-based analysis types — delivered fully cloud-native and browser-based with parallel runs and AI-assisted setup. There is no HPC cluster, license server, or specialist install to manage, and parametric sweeps run in roughly the time of a single legacy run.

Can I couple the CFD results to a structural analysis of the blades?

Yes. SimScale supports one-way coupled fluid-structural simulations: pass the CFD dynamic loads into a structural simulation to evaluate stress and deflection — for example, on a wind-turbine blade. You can also run modal (frequency) analysis on supporting structures such as masts and towers to find eigenfrequencies before resonance causes damage.

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