Machinery & Industrial Equipment Simulation

Simulate, Optimize, and Ship Better Industrial Machinery — Faster

SimScale’s AI-native platform gives equipment OEMs and plant engineers instant access to CFD, FEA, and thermal simulation. Run hundreds of design variants in parallel and get results in hours, not weeks.

3x faster design and validation cycles
50% reduction in engineering time per project
10x more design configurations explored
Trusted by 800,000+ engineers worldwide
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SimScale enables rapid simulation of complex machinery assemblies, covering CFD, FEA, thermal, and electromagnetic analysis, in a simple-to-use cloud-native platform.

How SimScale benefits Machinery & Industrial Equipment

Accelerate design cycles without HPC overhead

SimScale runs on elastic cloud infrastructure, so your team can run dozens of simulations in parallel, explore more design configurations, and ship validated products faster — no HPC procurement, no capacity constraints.

Reduce physical prototyping costs

Catch structural failures, flow inefficiencies, and thermal hotspots before a single prototype is built. SimScale's Engineering AI automates meshing and setup, so engineers spend more time on design decisions and less time on simulation prep.

Scale simulation across the entire engineering team

Design engineers, R&D teams, and product leads can all access and run simulations, breaking the specialist bottleneck and enabling simulation-driven decisions at every stage of product development.

Simulation built for complex machinery

Optimize complex machinery across all physics in one platform

Optimize complex machinery across all physics in one platform

SimScale's unified platform covers fluid flow through pumps and valves, structural stress in rotating machinery, and thermal behavior in industrial ovens. Covers CFD, FEA, thermal, and electromagnetic analysis. No switching tools, no data translation overhead.

Physics AI cuts solve times from hours to seconds

SimScale's Physics AI delivers instant predictions based on high-fidelity simulation data. Design engineers can explore geometry changes (impeller profiles, valve geometries, heat exchanger fin spacing) in seconds, and reserve full solver runs for final validation. This dramatically compresses the design iteration loop without sacrificing accuracy.

Instant prediction grounded in physics
Browser-based collaboration for distributed engineering teams

Browser-based collaboration for distributed engineering teams

SimScale stores all geometry, setup, and results in the cloud, giving distributed teams a single environment to review results, share setups, and iterate together — across sites, suppliers, and time zones, with no local infrastructure required.

Applications

Proven across the industrial equipment portfolio

SimScale covers the full machinery portfolio. From rotating equipment and fluid systems to large-scale thermal and electromagnetic analysis.

Pumps, valves & fluid systems

Optimize flow rates, pressure drop, and cavitation resistance before committing to hardware. Run hundreds of design variants in parallel.

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Rotating machinery & structural integrity

Predict fatigue life, resonance frequencies, and structural failure modes under real operating loads. Validate before the first prototype is built.

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Heat exchangers & thermal management

Model conjugate heat transfer, fluid temperature distribution, and thermal efficiency. Identify hotspots and thermal bottlenecks early in the design cycle.

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HVAC & integrated assemblies

Simulate airflow, pressure distribution, and thermal behavior across integrated HVAC and electro-mechanical assemblies in a single environment.

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Real Engineering Challenges Structural FEA for Rotating Machinery Thermal Analysis for Heat Exchangers & Ovens Multi-physics for HVAC & Electro-Mechanical Systems

Industry-specific case studies

Engineering teams across the machinery sector use SimScale to compress design cycles and reduce physical testing.

See all solutions
See all customer stories

Optimization cycle: months to under 1 hour

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Armin Narimanzadeh
Armin Narimanzadeh Senior Thermofluids Expert at Convion (part of HD Hyundai)
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"We now have an AI model that can generate a new optimized design in under an hour, and I have complete confidence in the results."

30% reduction in design iteration turnaround time

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Markus Lempke
Markus Lempke Computational Designer at Siemens Energy
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"Implicit modeling and direct simulations on implicit geometry is a real step change in speed and robustness of optimization workflows and necessary to unlock the real potential of additive manufacturing."

60 design variants studied in 2 weeks · 25 departments on cloud simulation

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Richard Vonlanthen from Buhler
Richard Vonlanthen imulation Team Manager in Corporate Technology, Bühler

"The deployment was made very easy for us, due to three key factors: (i) no local installation or hardware required, (ii) easy and secure access with single-sign-on, and (iii) first-class support of the Customer Success and Support team at SimScale."

FAQs

New to industrial equipment simulation or evaluating SimScale? Here are the questions we hear most.

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What types of machinery and industrial equipment can SimScale simulate?

SimScale supports simulation across a broad range of machinery and industrial equipment, including pumps, valves, fans, heat exchangers, rotating machinery, filtration systems, industrial ovens, and plant piping. It covers CFD, FEA, thermal, and electromagnetic analysis in a single platform.

Does my team need to install software or set up HPC hardware?

No. SimScale runs entirely in a standard web browser: no installation, no hardware setup, no HPC cluster required. All compute runs on elastic cloud infrastructure managed by SimScale. Your team can start simulating the same day they sign up.

How do real-time digital twins support predictive maintenance for industrial equipment?

By combining live sensor data with Physics AI models, SimScale digital twins can forecast performance degradation and identify potential component failures before they occur. This shifts maintenance from reactive — fixing things after they break — to predictive, where teams can schedule interventions at the optimal time, preventing unplanned downtime and extending asset life.

Can SimScale handle coupled multi-physics analyses?

SimScale supports coupled multi-physics analyses, including conjugate heat transfer (CHT), thermal-structural coupling, and fluid-structure interaction, within a single platform. Engineers can simulate the interaction between fluid flow, structural loads, and thermal effects on multi-body assemblies from a single CAD model.

Can SimScale be rolled out company-wide?

Yes. SimScale supports company-wide simulation rollout with role-based access, centralized project management, and API integration with existing CAE and PLM tools. Volume licensing is available for teams of all sizes, and the platform scales from individual engineers to hundreds of concurrent users.

Start simulating your industrial equipment today

Join 800,000+ engineers who use SimScale to validate designs faster, reduce R&D costs, and bring better machinery to market.

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