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REAL-TIME DIGITAL TWINS

Connect Simulation with Real-World Data

Get faster and more reliable engineering insights to inform product decisions by connecting fast, Physics AI–powered models to real-world systems and data.

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Real-time Digital Twins
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Outcomes you can expect

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Faster insights

Move from historical analysis to real-time understanding, getting instant feedback on how your assets are performing in the field.

More reliable operations

More reliable operations

Use predictive insights to anticipate maintenance needs, optimize performance, and prevent costly, unplanned downtime.

Lower operational risk

Lower operational risk

Receive early warnings of potential performance degradation or component failures, giving you time to act before a critical issue occurs.

Improved product design

Improved product design

Create a closed loop where live field data feeds back into your R&D process, providing invaluable insights for the next generation of products.

How it works

SimScale enables real-time digital twins powered by AI and cloud simulation, turning operational data into predictive insight

Physics AI surrogates

Deploy lightweight, AI-powered models trained on high-fidelity simulation data. These reduced order models run in real time, providing instant performance predictions without the computational cost of a full physics simulation, making them ideal for live applications.

Live data integration

Live data integration

Connect live sensor data streams from your operational assets or system-level models directly to Physics AI surrogates via our open API. This creates a closed loop where real-world conditions continuously inform and update your digital twin for maximum accuracy.

Predictive insights

Move from reactive maintenance to predictive operations. By combining live data and hardware-in-the-loop (HiL) setups with AI models, you can forecast performance degradation and potential failures before they occur, preventing costly downtime and improving asset reliability.

Predictive insights
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“I have been using SimScale in my product development routine (weekly) and it has been a game changer in critical design decisions where industrial equipment is used in large scale industrial operations.”

Vinícius Gonçalves

Senior Engineer at Vale

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