Unexpected Drag coefficients

I have been spending quite some time whilst attempting to simulate this vehicle. The drag coefficients do not match with other results and neither do the drag forces. Any help with the simulation set up would be great. All environments in other simulation software are identical to the environment I have created on Simscale.
*Trying to calculate a drag coefficient

Hello rdunnings,
one thing i found in your simulation is, that your mesh is pretty coarse, can you please go ahead and try finer meshes. especially refine the areas around the wings and body of the Simulations.

Maybe that’s a solution to your issue.

Best regards Sebastian

I believe the issue is the meshing, are there any tutorials on how to mesh a body to be ready for CFD analysis?

Hello rdunnings,

You can have a look at this formula-style car.
Just scale down the dimensions so that it fits your F1 in School car.

Best regards
Sebastian

Hello rdunnings,

I was able to create a mesh setup that seems to get the drag coefficient in the right direction.

1 It seems like the mesh has to be way finer. ( I’m currently running simulations around 5Mio. Cells.)

Mesh Settings
Hey dominant meshing level fine
Mesh Refinements:

  1. Wake refinement Maximum length 0.002m
  2. Near field refinement Maximum length 0.001m
  3. Tire patch refinement Maximum length 0.0005

In addition to this, i have created Surface Refinements for the car.

Small edges of wings and Bodywork: Min length 1.25e-4 m Max length 2.5e-4m
Tire Surfaces and gab between Tire Cover and Tire: Min length 1.25e-4 m Max length 2.5e-4m
Big Bodywork parts: Min length 2.5e-4 m Max length 5e-4m

The result i got was 0.22 for the drag coefficient. I guess that a bit more refinement need to be done but I guess that this is a good starting point.

You can find out more about mesh refinements here:

Last thing I did was a bit more specialized:
I reduced the relaxation factor for the simulation velocity to 0.3 .
You can find the setting under Nummerics:

This just means that the simulation will run i bit smoother but will take longer to converge. therefore I would increase the maximum iterations to 1500-2000.

I hope that helps you to get closer to your results.

Best regards
Sebastian