SimScale CAE Forum

Session 3: Natural convection in a kitchen


#1

Air Conditioning and Ventilation Webinar

Natural convection in a kitchen

Import the project by clicking the link below (Ctrl+click to open in new tab).

Project Link: https://www.simscale.com/workbench?publiclink=a0050336-32ac-4cf5-b234-8cdf74640078

Once the project is imported, the workbench is automatically opened. Then follow the steps below for setting up a convective heat transfer simulation.

Step-by-Step

Meshing

  • In the ‘Mesh Creator’ tab, click on the geometry ‘Kitchen’
  • Then, click on ‘New mesh’ button in the options panel.

  • Select the mesh type to be Hex-dominant parametric (only CFD), select the number of cores as 8 and click the Save button.

  • Click on Material point from the sub-tree and enter the coordinates (1, 1, 1). Click the Save button.

  • Click on Geometry primitives and select the New option. Create a new Cartesian box.

  • Enter the following coordinates for the Cartesian box. Minimum coordinates (2.4, 0.35, -0.1) and maximum coordinates (2.675, 1.4, 1.25)

  • Click on Mesh refinements and select New button.

  • Create a surface refinement with level 1 to 2 for all the solids. This can be done as shown in the following image. Select ‘Pick solid’ from the pick object toolbar, right click in the viewer and ‘Select all’ entities. Select the Add selection from viewer option and then Save.

  • New fine refinement (level 3 to 4) needs to be created to refine the fine regions. This can be done by selecting the solids (solid_1, solid_2, solid_3, solid_5, solid_6, solid_7, solid_8, solid_13) from the list and then Add selection from viewer. Click the save button.

  • A region refinement (level 3) is required to get smaller cells near the heat source, i.e. near the refrigerator. This can be done by selecting the ‘Cartesian Box’ from the list of Geometry primitives.

  • Finally layers are added to capture the turbulent flow. Switch the selection to ‘Pick surface’ mode, select all surfaces and ‘Add selection from viewer’. Click the ‘Save’ button.

  • Now click on Operation 1 and select the Start to begin the mesh operation.

  • A message that the mesh operation is finished is seen in the left tab when the mesh generation is complete. It takes approximately 15 minutes for the mesh operation to complete.

Simulation

  • For setting up the simulation switch to the Simulation Designer tab and select New simulation.

  • Change the analysis type to Natural convective heat transfer under Fluid dynamics. Select K-omega SST steady-state type and click Save button.

  • The simulation tree now looks as shown below.

Selecting domain

  • Click ‘Domain’ from the tree and select the mesh created from the previous task. Click the Save button.

Topological Entity Sets

  • Click ‘Topological Entity Sets’ to name the different boundary conditions. For better and quick viewing switch the viewer display option to Surfaces.

  • Click on the two surfaces (solid_9_solid_9_face_20 and solid_9_solid_9_face_21) as shown in the image and name them as Window by clicking on New from selection.

  • The selection of refrigerator coil needs to be done manually. This is accomplished by clicking on all the surfaces of solid_8 (solid_8_solid_8_face_0 to solid_8_solid_8_face_39) from the list and click New form selection to name it.

  • Now select the container walls to name it. This can be done by selecting the surfaces (solid_1_solid_1_face_0, solid_6_solid_6_face_0, solid_6_solid_6_face_1, solid_6_solid_6_face_2 and solid_6_solid_6_face_3) and clicking New from selection.

  • To create a set for the remaining walls, click on each of the entity created and select ‘Hide selection’. Then click on ‘Select all’ form the selection list and select New from selection to create the wall set.

  • The final topological entity set looks as follows.

  • Click on ‘Model’ and enter gravity value in negative y-direction.

Selecting fluid material

  • Select ‘Material’ from the sub-tree and click New.

  • Select Import from material library.

  • Click Air and select the Save button.

  • Select region0 from Topological Mapping and click the Save button.

Boundary conditions

  • The initial conditions can be left with the default values. Click on ‘Boundary condition’ and select Add boundary condition.

  • Name the boundary condition as Source. Select the Custom type and enter the following properties for velocity (Fixed value of ‘0’), Pressure (Fixed flux pressure), Temperature (Fixed value of 313 K) and turbulence properties (wall functions). Select the entity from Topological Mapping and click Save option.

  • Add another boundary for Walls. Select the Custom type and enter the following properties for velocity (Fixed value of ‘0’), Pressure (Fixed flux pressure), Temperature (Fixed value of 293 K) and turbulence properties (wall functions). Select the entity from Topological Mapping and click Save option.

Numerics

  • Select ‘Numerics’ from the sub-tree and enter the following values. This enhances us to get the appropriate results.

  • Finally click the Save button.

Simulation control

  • Click on ‘Simulation control’ and setup the simulation run for 20000s time with a time step of 1.

  • Select ‘Simulation runs’ and click Create new run. Give it an appropriate name, say ‘Configuration 1’ and press Start button.

Further configurations

  • The other 2 configurations can be defined as follows

  • Similarly create the new simulations, one with window and other with window and container. The boundary conditions of window and container are same as that of wall, except that they are maintained at fixed temperatures of 283 K and 323 K respectively.

Boundary condition for configuration 2

Boundary condition for configuration 3

  • Each simulation requires approximately 4 to 5 hours. The simulations can be run in parallel, i.e. you can set up one simulation, then create the next run by changing the boundary conditions.

Post-processing

  • Once the simulation is over switch to obtain the results by clicking on Post-process results under Results.

  • Click on the solution field (‘Configuration 1’ in this case) and create a slice by clicking Add filter and selecting Slice.

  • Enter the values as shown below. Change the data to temperature by selecting T [point-data] and switch results to the last time step.
    Slice type - Plane
    Origin - (1.302, 1.457, 0.75)
    Normal - (0, 0, 1)

  • Click the color bar next to filters to show the scale for the value range, and then rescale it between the temperature ranges of 293 K to 300 K.

  • It might be interesting to display the domain as well for better visualization. This can be done by changing the opacity to 0.25 and then changing the view property to ‘Solid color’

  • A stream tracer is created to visualize the flow by adding another filter. Enter the values as shown below.
    Maximum streamline length - 6
    Seed type - High resolution line source
    Point1 - (2.6, 1.2, -0.1)
    Point2 - (2.6, 1.2, 1.2)
    Resolution - 70

  • For the Configuration 3 which contains the container, a slice can be used to check the temperature distribution around it. This can be done by adding another slice with the following properties.
    Slice type - Plane
    Origin - (0.5, 1.457, 1.084)
    Normal - (1, 0, 0)

  • Streamlines can also be added to Configuration 3 for visualizing flow above the container. Add another streamline filter with the following properties.
    Maximum streamline length - 2
    Seed type - Point source
    Center - (0.515, 0.95, 2.485)
    Number of points - 100
    Radius - 0.08


Community Digest July 2016
Multi material conduction and natural convection?
#2

#3

#4

Hello,

I seem to be having issues with the meshing operation where the result is just too coarse for the mesh to capture the features. Do we leave the number of cells as 10 in the properties section?


#5

Hi @oscarcorripio,

If you follow the exact steps as prescribed in the homework tutorial you will automatically have these values changed in the properties. When we select the Hex-dominant parametric meshing and click Save, the platform automatically fills up the values for number of cells in each direction, which is (41, 44, 56) in our case, the dimensions of ‘_BaseMeshBox’ and ‘MaterialPoint’. Here the material point is usually chosen to be inside the geometry, but in our case we require the fluid volume which is the negative of the geometry. Hence we place this point manually.
Please try to incorporate the above values for ‘Number of cells’ and the mesh generation should work properly.

Regards,
Sam


#6

Hi @sjesu_rajendra, thanks for the reply. This is interesting, so far all the times I use Hex-dominant parametric, including this time, the number of cells remains 10, 10, 10. Nevertheless, last night I manually changed it to 100,100,100 just to see if the resolution was the problem but even then, my mesh gives me a box with no negatives inside. Funny is also that changing the material point to 1,1,1 seems ok but 1,1.475,1 doesn’t. In my perspective, in both cases the point remains outside of the solids so the result should be the same. At this point, I will try again from zero and hopefully there will be others who have successfully done this tutorial.

Regards,

Edit: I have just confirmed it by restarting the simulation from a fresh copy. Hex-dominant parametric does not seem to automatically update the number of cells.


#7

So I have tried following the tutorial again from zero but I keep running into the same problem (empty looking mesh, note I hid one of the walls to look inside). Is anyone else having this issue?

Feel free to peek at my simulation:

Kitchen Simulation Attempt


#8

Hey @oscarcorripio,

Thanks for reporting the issue. I just tried a couple of alternatives to check why this occurs, turns out that its a problem with the workflow. I believe you created the mesh by clicking on Meshes and then New, as in the image below.

The auto generation of values (number of cells, bounding box and material point) for Hex-dominant parametric mesh works only when the mesh is created using the workflow as shown in the tutorial, i.e. click on the geometry and then select New mesh.

Please try to use this approach and I hope it works! We’ll try to fix this problem.

Regards,
Sam


#9

Thanks! That is very interesting, is this something that was intended to work like this? Or should we expect sometime in the future to not find a difference between both approaches?

Regards,


#10

Definitely not! We will try to fix this problem and there shouldn’t be any difference with the approaches in future.


#11

Hi @sjesu_rajendra, I have another question. Looking at the residual graph, is it necessary to change the residual index to such a low value? Looking at things it seems like other than omega, the other indexes are fine with the default. Perhaps there’s a convergence of a force I am not seeing but by what I can see on the graph it seems like so much computational time might not be necessary? Also, could you explain a little the changes that were done on the numerics? I have been trying to understand these options.

Update: I just wanted to confirm I successfully created the simulation after that one fix that was pointed out! It was a very interesting problem and I am very happy with these simulations. I didn’t do the other configurations due to the implied core hour cost they would have had.

Thanks!


#12

@sjesu_rajendra
Thank you for the detail tutorial. As far as I am through the simulation it works fine.

I would appreciate if on some steps some explanation would be added. E.g set up the Simulation. it is step by step what I have to do but I don’t know why I do it.
Another point is the Help function. I didn’t understand why I have to define a Material Point and looked in the Help Menu. I would like to select where the search function search. If I search Material Point it list everything but I would like to get the part in the manual.


#13

Hello @oscarcorripio,

It so happened that during one of the trials the convergence happened at a much earlier time step than specified. The transport variables were relaxed and more time steps are needed to attain steady-state temperature. Hence we tried to enforce lower residual value.

With regard to the numerics - I think this would be a vast topic to discuss on. We will try to introduce a detailed documentation with regard to the numerics and how to choose between the different schemes, since it varies with different kinds of problem.

Regards,
Sam


#14

Hello @sburger,

We will try to cover as much details as possible in future, when we introduce a new analysis type/boundary condition/term which is not so common in SimScale documentation or forum discussions :thumbsup:
With regard to your query on material point - please follow the below link from our documentation.
https://www.simscale.com/docs/content/preprocessing/meshing/snappyHexMesh/SHM_MainSettings.html#material-point
Thank you for the feedback :slight_smile: This is a good way of helping us help you better :wink:

Regards,
Sam