Even the cad wrap doesnt help with meshing

Hey @harryfeng,

Thanks for reaching out on the Forum.

The mesh intersection seems to be caused by self-intersection as mentioned in the error you are getting:

You can read more about this error here: Surface Meshing Self-Intersection | Knowledge Base | SimScale

Maybe try keeping a small gap between the flow region face and the wheel of the car geometry and meshing it again?

Let us know how it works out for you!

Best,
Satvik