"An error occurred” after job preparation / Fatal IO Error

Hi all,

I’m very new to SimScale and FEA in general, so I’m hoping someone can point me in the right direction.

I’m currently trying to run a static structural analysis of a caravan chassis, mainly to check the chassis/drawbar under several VSB1 proof-load cases.

I originally had a much finer second-order mesh, but the simulation ran out of memory. I’ve since reduced the model significantly and changed to a first-order mesh for an initial diagnostic run.

The current run shows:

The run gets to 0% and then stops, so it does not appear to actually start solving.

The model is a fairly detailed welded RHS chassis made up of multiple bodies. I’m using bonded contacts between the structural members, a fixed support at the rear of the chassis, and a remote force at the coupling point. The remote force uses a table to run several independent static load directions.

I’m not sure whether the problem is coming from:

  • the number of contacts,
  • a bad or disconnected body,
  • the remote-force definition,
  • the mesh,
  • or something else in the structural setup.

I’m still learning SimScale, so I may be missing something fairly basic.

Could someone please have a look and advise what I should check first when the job prepares successfully but then immediately fails with this generic Fatal IO / “An error occurred” message?

If useful, I can share the project and screenshots of the mesh, contacts, boundary conditions and solver settings.

Thanks in advance for any help.

Hi,

My colleagues are looking into improving this behavior, but for now defining the remote force BC without a table should allow the simulation to run.

On a side note, keep in mind that all CAD models and results in projects from community users (like yours) can be viewed/downloaded by anyone in the community.

Cheers