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EV Battery Tray Tata Nexon EV
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1 Geometry
1 Mesh
1 Simulation setup
1 Result
1 Geometry 1 Mesh 1 Simulation setup 1 ResultAbout this project
You are a senior CAE Engineer at Tata Motors EV division. Your project manager has raised concerns about the structural integrity of the battery tray under road impact loads. Download the CAD model of a battery tray (or a simplified equivalent) from GrabCAD in .STEP or .IGES format. Perform a full static structural simulation using suitable material (aluminium alloy or steel), apply a vertical impact load of 15,000 N at the base simulating road bumps, and a torsional load of 5,000 N·m at the mounting points. Identify regions of peak stress concentration, propose geometry modifications (such as ribs or fillets), re-simulate, and compare the before/after results. Submit a detailed engineering report including CAD screenshots, mesh details, boundary conditions, Von Mises stress contours, deformation plots, and your design recommendation with justification.
