Written by Megan Jenkins on June 13, 2019
February 7th, 2018
approx reading time
3 Minute Read
For fluid mechanical design in product development, experience and solid engineering know-how are required. Typically, as a first step, all relevant information about the product’s requirements, the involved processes, and the lessons learned from precursors are carefully collected and analyzed. The design process that follows includes system modeling and flow simulation, an optimization loop, and finally the experimental validation. In terms of cost, the experimental verification step represents a significant part of the overall project budget.
Based on our experience at streamwise—accumulated from many successful industrial projects—only a few quantities at discrete locations are required to verify design, modeling, and performance. If the validation experiments are designed correctly, large campaigns can be substituted with relatively low-cost targeted measurements.
Precisely targeted measurements require specific sensors. In many cases, off-the-shelf components are not a good fit in terms of size, installation effort, and performance. Streamwise has developed a modular, wireless sensor platform that incorporates the following features:
With the modular setup, the capabilities of the platform can be adapted to a multitude of measurement tasks. Some application examples of customer-specific validation measurements are listed below.
When a train enters a tunnel portal, the local flow velocities can reach levels that are considerably higher than the actual speed of the train. The wind speed at the pantograph of a train is critical for its performance and needs to be assessed. To this end, the wireless measurement platform was adopted for the transient measurement of local flow velocities at the pantograph. A classical pitot tube and the necessary pressure sensors were selected and integrated into the measurement platform. The battery power management and the measurement software were adopted according to the requirements. All components were protected by a watertight housing. The resulting sensor module can easily be installed (no wires allowed in this high-power environment) days before the measurements take place, which simplifies scheduling. Data can be collected at 100 Hz and logged onboard for 48h. Sensor standby time is much longer with start and stop signals being sent over the network. Measurement data can be downloaded after or in-between the measurements.
To increase the shelf life of goods affected by oxygen (e.g. coffee), inert gases are substituted for the air in the container. This needs to be carefully adjusted and controlled for efficiency and quality of the packaging process. It is possible to fit the measurement platform even in packages as small as coffee capsules. This opens up opportunities for applications in the packaging industry. Inline measurements—for example, placing the sensor inside the product during the packaging process—can provide fascinating insights into the packaging process!
Equipped with a custom-made sensor for oxygen measurements, our wireless platform is used to determine the oxygen levels in a coffee capsule while traveling through a packaging machine. With precise time and position resolved oxygen levels available in real-time, optimizing the packaging process becomes incredibly straightforward. Moreover, this provides the added advantage of quality assurance, i.e. the local maximum oxygen levels that the product is exposed to are achieved.
Equipped with a pressure sensor for liquid applications and housed in a sealed, stainless steel container, the sensor platform can measure transient pressure in closed liquid containers. Again, with the approach of investigating a process from the product’s viewpoint, the bottling of liquids in PET bottles, for example, can be analyzed.
Learn more about Streamwise and see how you can collaborate on consulting projects on this dedicated page.
Subscribe to the SimScale Blog
Written by Megan Jenkins on June 13, 2019
Find out where the Boston Harbor falls on the Beaufort Wind Force Scale, and how to use online simulation to evaluate the...
Written by Megan Jenkins on June 7, 2019
Learn how SimScale's student ambassador conducted a three-session workshop to teach students how to use FEA and CFD in biomedical...